A comprehensive Production & Efficiency Management Platform specifically designed for large-scale manufacturing operations to automate tracking of employee work hours, production quantities, and machine efficiency.
Problem Statement
Taparia is one of the largest tool manufacturing companies, operating multiple departments, shifts, machines, and a large workforce across its production units.
However, core operational tracking such as employee work hours, production quantities, and machine efficiency was handled manually using Excel sheets and paper-based records.
Supervisors and operators recorded data in spreadsheets, which were later compiled, verified, and recalculated by different teams before management could review performance or productivity.
Because the workflow relied heavily on manual processes:
- Daily data entry consumed several hours for supervisors
- Calculating total work hours and production output was time-consuming
- Machine efficiency calculations were inconsistent and error-prone
- Cross-verification between departments caused delays
- Historical production and efficiency data was difficult to track
- Reports were scattered across multiple files and systems
The company needed a centralized digital platform to automate calculations, ensure accuracy, standardise workflows, and provide clear visibility into production performance.
Solution
We developed a comprehensive Production & Efficiency Management Platform using Next.js, Nest.js, and MSSQL, specifically designed for large-scale manufacturing operations.
With the new system:
- Supervisors enter production and work-hour data directly into the platform
- Machine-wise quantity, operating hours, idle time, and efficiency are calculated automatically
- Shift-based and department-based summaries are generated in real time
- Errors caused by manual calculations are completely eliminated
- Consolidated dashboards provide instant insights to management
- Historical data is securely stored for audits, analysis, and long-term planning
- Role-based access ensures proper control for data entry operators, supervisors, managers, and admins
Processes that previously required hours of manual effort are now completed within seconds, with complete accuracy and traceability.
The frontend, built with Next.js, is optimized to handle large volumes of daily production data smoothly.
The backend uses Nest.js with MSSQL, leveraging indexing, stored procedures, and optimized queries to ensure high performance even with complex calculations and large datasets.
The platform has brought clarity, speed, and reliability to Taparia's production and efficiency tracking workflow.
Conclusion
By digitizing Taparia's core manufacturing operations, we reduced manual effort by over 90% and significantly improved data accuracy and operational transparency.
The company now saves hundreds of man-hours every month, gains real-time visibility into employee productivity and machine efficiency, and maintains a single source of truth for all production data.
This project highlights how modern software solutions can transform traditional manufacturing processes, enabling data-driven decision-making and operational excellence.
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